Absorbent
products are very important in the nonwovens business. Of
the absorbent product applications, the baby diaper area is
the largest volume user. However, applications in adult
incontinence products currently show the highest growth in
recent years. Top sheet (coverstock) is one of the major
structural components of current diapers. In the diaper
construction top-sheet is the layer that is in direct
contact with baby's skin.
Nonwoven materials used in baby diapers as top sheet
are mostly spunbonded polypropylene. It is usually
produced on a multi-beam system, as it is at General
Nonwovens. Carded products have been replaced by
spunbond due to its cost effectiveness and other unique
technical properties.
HyGen brand polypropylene spunbonds can be treated to
render hydrophilic properties coverstock applications.
Permanent or non-permanent hydrophilic treatments are
available. Recent developments in polymer and web
forming technologies have improved web softness and can
potentially reduce weights.
The back-sheet coverstock media is the outer layer of a
baby diaper which is in contact with the mother's hands.
Textile-like backsheets are composites consisting of a
HyGen layer and a breathable membrane. While HyGen
nonwoven gives the textile feel, the breathable membrane
provides the barrier property.
With fine denier fibers and improved fabric uniformity,
in some diaper constructions, HyGen products can also be
used as leg cuff and barrier coverstock media.
General Nonwovens HyGen brand coverstock made of
polypropylene spunbond nonwoven are used in hygiene and
personal care as topsheet and backsheet in the following
applications:
- Baby diapers
- Training pants
- Feminine care
- Adult Incontinence
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